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DEVRY BSOP429 WEEK 3 lab 2

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Question;Lab 2 of 6: Theory of ConstraintsNote!Submit your assignment to the Dropbox located on the silver tab at the top of this page.(See the Syllabus section "Due Dates for Assignments & Exams" for due dates.)LAB OVERVIEWThis Lab looks at bottlenecks and the calculations necessary to determine which process is the source of a bottleneck condition. Use MS Word to copy your answers.Theory of Constraints LabPointsDescriptionShaping9Determine the setup, run time, and total time for the Shaping Department.Pickling9Determine the setup, run time, and total time for the Pickling Department.Packing9Determine the setup, run time, and total time for the Packing Department.Bottleneck8Determine which department is the bottleneck for this production operation.Total35A quality paper will meet the above requirements.Scenario and SummarySituation: Maruchek's makeshift manufacturing facility has three departments: shaping, pickling, and packing. Maruchek's orders average 100 pieces per order.Each of the three shaping machines requires 1 hour to set up and can run one piece per minute.The pickling department lowers baskets into brine tanks and subjects them to low-voltage current, heating and cooling, and a rinse. The whole process takes four hours for any number of baskets or pieces. One brine tank is available, and it is capable of processing four baskets at one time. Each basket can hold 50 pieces. Baskets are loaded while a load is being processed in the tank.Each piece is inspected and wrapped in bubble pack in the packing department. Each of the four people in the department can do this at the rate of 25 pieces per hour.Maruchek has heard of optimized production technology (OPT) and wants to identify the bottleneck in his department.Assume you have enough labor to set up all of the shaping machines at the same time.DeliverablesDetermine the process requirements for the three departments and identify which department is a bottleneck. Submit your answer in an MS Word document.LAB STEPSSTEP 1: ShapingBack to TopDetermine the setup, run time, and total time for the Shaping Department. Copy your answer to an MS Word document.STEP 2: PicklingBack to TopDetermine the setup, run time, and total time for the Pickling Department. Copy your answer to an MS Word document.STEP 3: PackingBack to TopDetermine the setup, run time, and total time for the Packing Department. Copy your answer to an MS Word document.STEP 4: Bottleneck Back to TopDetermine which department is the bottleneck for this production operation. Remember that it often helps to understand the relationship of the different processes by putting everything in a nice, neat table like we did last week.Copy your answer into an MS Word document.STEP 5: Submission of Your AssignmentBack to TopSubmit your completed Lab in an MS Word document for grading. Please provide only one document with all responses.Submit your assignment to the Dropbox located on the silver tab at the top of this page

 

Paper#54362 | Written in 18-Jul-2015

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